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Full-Scale Industrial Sanding Robot

Multi-Powered FOC Motor Control — Precision Surface Pressure at Factory Scale

Deployed · Facility of 100–500 employees2025 – 2026Built end-to-end · Techno Coatings validatedSourced by professional aerospace companies
Full-Scale Industrial Sanding Robot photo 1

Highlight

Impact & Results

  • Evaluated and validated by Techno Coatings aerospace mechanical and electrical engineers
  • Deployed and bought by a facility of 100–500 employees
  • Automated a previously manual industrial process
  • Directly sourced by professional aerospace companies

Project Overview

Built a complete multi-powered FOC motor control system from scratch, implementing multiple motion controls simultaneously — the same paradigm used in surgical robots and exoskeletons — delivering precise, calibrated surface pressure impossible to achieve manually, designed to be automated across thousands of factories and workshops.

Built a custom real-time Web Serial dashboard/app for live force adjustment without touching code. Evaluated and validated by Techno Coatings aerospace mechanical engineers and electrical engineers.

Full-Scale Industrial Sanding Robot photo 2

Key Features

  • Multi-powered FOC motor control with simultaneous motion axes
  • Calibrated surface pressure control beyond manual capability
  • Custom real-time Web Serial dashboard for live force adjustment
  • Industrial form factor aimed at factory and workshop deployment
  • Validation path with aerospace mechanical and electrical engineers

Technical Challenges

  • Implementing FOC multi-axis motion control from scratch with production reliability
  • Delivering consistent calibrated pressure across uneven industrial surfaces
  • Building a live Web Serial control app that operators can use without writing code
  • Meeting aerospace-engineering validation standards for deployment

Technologies Used

FOC Motor ControlWeb Serial APIReal-Time DashboardsIndustrial RoboticsEmbedded SystemsForce Control